协作机器人自动码垛系统因其操作简便、场景定制能力强而广受青睐。以下是对这一系统的详细分析：

一、协作机器人的优势

1. 灵活性与适应性：

• 协作机器人相较于传统工业机器人，具有更高的灵活性和适应性。它们可以轻松地与工人一起工作，无需进行大规模的生产线改造或安装隔离栏，从而降低了部署成本和时间。

• 在不同负载和臂展条件下，协作机器人的体积和重量较小，更适合于既有厂房的承载能力与操作空间。

2. 操作简单：

• 协作机器人通常配备了直观易用的操作界面，如触摸屏显示器和图形化操作软件。这些界面大大降低了操作门槛，使得普通工人也能轻松上手，无需复杂的编程知识。

• 例如，一些协作机器人支持拖动示教功能，用户只需通过拖动机器人的末端执行器到指定位置即可完成标定操作，无需使用传统的示教器。

3. 安全性：

• 协作机器人内置了多种安全机制，如扭矩传感器、碰撞检测功能和高灵敏度的安全控制器等。这些机制能够在机器人遇到障碍物或人员时立即停止运行，确保人员和设备的安全。

• 对于高速节拍的码垛场景，一些协作机器人工作站还支持选配安全雷达，以提供额外的安全防护。

二、自动码垛系统的特点

1. 高效性：

• 自动码垛系统能够实现高速、精确的码垛作业，显著提高生产效率。通过精确的路径规划和高效的算法优化，机器人可以在极短的时间内完成大量物料的码垛。

2. 场景定制能力强：

• 协作机器人自动码垛系统可以根据不同的生产需求进行场景定制。无论是食品、药品、日用品还是其他行业的码垛工序，都可以通过调整机器人的参数和配置来满足特定的生产要求。

• 一些先进的系统还支持多品种切换功能，能够轻松应对不同种类、形状和尺寸的物料。

3. 集成化与模块化设计：

• 协作机器人自动码垛系统通常采用集成化设计，将机器人、控制器、传感器和其他辅助设备集成在一起，形成一个紧凑的工作站。这种设计不仅节省了空间，还便于维护和升级。

• 模块化设计则使得系统可以根据需要进行扩展或调整，以满足不同规模的生产需求。

三、应用实例

以珞石推出的RKE-PAR系列协作码垛工作站为例，该工作站基于珞石的码垛专用5轴协作机器人而设计，具有集成式设计、拖动示教标定、图形化触屏操作和安全稳定等特点。它支持最大21kg和14kg负载的码垛应用，并具备广泛的适用性，能够为用户提供开箱即用的完整解决方案

综上所述，协作机器人自动码垛系统以其灵活性、高效性和场景定制能力等优势，在现代工业自动化领域中发挥着重要作用。随着技术的不断进步和应用场景的不断拓展，这类系统将在更多领域得到广泛应用和推广。

The collaborative robot automatic palletizing system is widely favored because of its easy operation and strong scene customization ability. Here's a detailed analysis of the system:

1. Advantages of collaborative robots

Flexibility & Adaptability:

Compared with traditional industrial robots, collaborative robots are more flexible and adaptable. They can easily work with workers without the need for large-scale line modifications or the installation of barriers, reducing deployment costs and time.

Under different load and arm span conditions, the volume and weight of cobots are smaller, which is more suitable for the bearing capacity and operation space of existing plants.

Easy to use:

Cobots are often equipped with intuitive and easy-to-use user interfaces, such as touchscreen displays and graphical operating software. These interfaces greatly reduce the barrier to entry and make it easy for ordinary workers to get started without the need for complex programming knowledge.

For example, some cobots support a drag-and-teach function, which allows the user to complete the calibration operation by dragging the end effector of the robot to a specified position without the use of a traditional teach pendant.

Security:

Cobots have a variety of built-in safety mechanisms, such as torque sensors, collision detection functions, and highly sensitive safety controllers. These mechanisms are able to immediately stop the operation of the robot when it encounters an obstacle or person, ensuring the safety of personnel and equipment.

For palletizing scenarios with high-speed cycle times, some cobot workstations also support optional safety radar to provide additional safety protection.

Second, the characteristics of the automatic palletizing system

Efficiency:

The automatic palletizing system can achieve high-speed, accurate palletizing operations, and significantly improve production efficiency. Through precise path planning and efficient algorithm optimization, the robot can complete the palletization of large quantities of materials in a very short time.

Strong Scene Customization Capability:

The cobot automatic palletizing system can be customized according to different production needs. Whether it's a palletizing process in food, pharmaceuticals, groceries, or other industries, the parameters and configuration of the robot can be adjusted to meet specific production requirements.

Some advanced systems also support multi-variety changeover, making it easy to handle different types, shapes, and sizes.

Integrated & Modular Design:

Cobot automated palletizing systems are typically integrated in design, integrating robots, controllers, sensors, and other ancillary equipment into a compact workstation. This design not only saves space, but also facilitates maintenance and upgrades.

The modular design allows the system to be expanded or adapted as needed to meet the needs of different production scales.

3. Application examples

Taking the RKE-PAR series collaborative palletizing workstation launched by ROKASHI as an example, the workstation is designed based on ROKASE's special 5-axis collaborative robot for palletizing, which has the characteristics of integrated design, drag teaching calibration, graphical touch screen operation, safety and stability. It supports palletizing applications with loads of up to 21 kg and 14 kg and is suitable for a wide range of applications, providing users with a complete solution right out of the box.