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高位码垛机
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高位码垛机 让你解放双手 本森智能装备The high-position palletizer allows you to free your hands wi
发布时间:2024-01-08 10:33:54 | 浏览次数:

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可根据客户实际需求定制适用机型

         高位码垛机是将装入容器(如:纸箱、编织袋、桶等)的物料或者是经过包装和未经包装的规则物品,按一定排列码放在托盘上,进行自动堆码,可堆码多层,然后推出,便于继续进行下一步包装或者叉车运至仓库储存。码垛机实现智能化操作管理,可大大地减少劳动人员和降低劳动强度。广泛用于石化、食品、医药、饲料、粮食、有色矿物和建材等行业中的粉状、粒状物料、规则有一定体积物品的自动码垛及各类纸箱的自动高速码垛。

高位码垛机 设备优点:

 高位码垛机:采用高位进箱,适合高线输送。

 高位码垛机:采用直线式编码,生产速度快,高可达,纸箱类:60箱/分钟;包袋类28包/分钟

 高位码垛机:采用伺服分道可实现任意多道分箱,适合箱型多、编码型式多样的特点,变换箱型及编码型式时分箱机构无需做任何机械调整,只需在操作界面上选择箱型即可,方便生产时品种变换。伺服分道动作平稳、运行稳定、不会对箱体产生撞击,大限度保护箱体外观。

 高位码垛机: 箱体转向通过速度差实现,相比挡箱器转向不会对箱体产生撞击,不会损害箱体外观。

 高位码垛机:本机功耗低,节省运行成本。

 高位码垛机:无压力输箱,不产生挤压。

 高位码垛机:可适应多箱及多编码型式,而且变换速度快(25分钟内即可完成即可完成生产品种变换)。

高位码垛机 工作原理:

 高位码垛机:成品箱从单道输送线输入,在输送线上完成分箱(伺服控制)、转向(速差控制),直接送到编组站,在推杆的作用下,推送到传送板上。

 高位码垛机:通过自动控制的计数与光电感应配合,推杆吧箱体推到传送板上,箱体排列为整齐的一层,随即进入码垛。

 高位码垛机:托盘提升架在开始码垛时处在高位,每码一层后随即下降一层的高度。

 高位码垛机:储存垛板(亦称托盘)自动分送垛板至码垛工位,码垛工位前有一个等待垛板,处于等待状态成品垛输出后,跟随进入码垛工位,本机码垛速度快,在输出输送带上有二个成品垛存放位。

高位码垛机 结构特点:

 高位码垛机:配置输箱链到存箱量监测装置,并根据监测数据自动调整生产速度;

 高位码垛机:结构简单易维护,控制柜的门安装密封胶条,并配有优质的通风过滤装置。设备配有多层报警指示灯,能指示不同故障(须复位的故障、自动复位的故障、运行指示等)。程序设计合理,有故障提示功能。当箱垛出现歪、倒、散现象能自动停机;

 高位码垛机:安全防护网、操作平台、维修平台及支撑立柱均采用热浸锌处理;

 高位码垛机:输送部分的护板(厚度不低于2mm)、支腿、护栏保持架(支撑杆直径16mm)等采用不锈钢材质(SUS304)

 高位码垛机:安全防护装置在设备出现异常情况能自动停机并报警;

 高位码垛机:设备外观整洁,表面烤漆,色泽鲜亮,颜色乳白色(视客户的不同要求)为基色,合理搭配。移动部分及安全防护装置采用警戒色及警戒标志;


The applicable models can be customized according to the actual needs of customers

         The high-level palletizer is to put the materials loaded into containers (such as cartons, woven bags, barrels, etc.) or packaged and unpackaged regular items, and put them on the pallet according to a certain arrangement of yards, which can be stacked in multiple layers, and then pushed out, so as to facilitate the next step of packaging or forklift transportation to the warehouse for storage. The palletizer realizes intelligent operation and management, which can greatly reduce the number of workers and reduce the labor intensity. It is widely used in petrochemical, food, pharmaceutical, feed, grain, non-ferrous minerals and building materials and other industries in powder, granular materials, automatic palletizing of regular items with a certain volume and automatic high-speed palletizing of various cartons.

High-position palletizer Equipment advantages:

 High-level palletizer: It adopts high-level feeding, which is suitable for high-line conveying.

 High-level palletizer: linear coding, fast production speed, high reach, carton: 60 boxes/min; Bags: 28 bags/min

 High-level palletizer: the use of servo lane separation can achieve any multi-lane sub-box, suitable for the characteristics of many box types, coding types of diverse, change the box type and code type when the box mechanism does not need to make any mechanical adjustment, just select the box type on the operation interface, convenient for the production of varieties change. The servo lane separation action is stable, the operation is stable, and it will not impact the box, which protects the appearance of the box to the greatest extent.


 High-position palletizer: The box steering is achieved by the speed difference, and compared with the box stopper, the box will not impact the box and will not damage the appearance of the box.

 High-position palletizer: the machine has low power consumption and saves operating costs.

 High-position palletizer: no pressure conveyor, no extrusion.

 High-level palletizer: it can adapt to multi-box and multi-code types, and the change speed is fast (it can be completed within 25 minutes, and the production variety can be changed).

Working principle of high-position palletizer:

 High-level palletizer: The finished box is input from the single-lane conveyor line, and the sub-box (servo control) and steering (speed difference control) are completed on the conveyor line, and are directly sent to the marshalling station, and pushed to the conveyor plate under the action of the push rod.

 High-level palletizer: through the automatic control of counting and photoelectric induction, the push rod bar box is pushed to the conveyor plate, and the box is arranged into a neat layer, and then enters the palletizing.

 High-level palletizer: The pallet hoist is at a high position when it starts palletizing, and then drops one layer after each yard.

 High-level palletizer: storage pallet (also known as pallet) automatically distributes pallet to palletizing station, there is a waiting pallet in front of the palletizing station, after the finished product pallet is output in the waiting state, it follows into the palletizing station, the palletizing speed of this machine is fast, and there are two finished product stacking storage positions on the output conveyor belt.

Structural characteristics of high-position palletizer:

 High-level palletizer: equipped with a monitoring device from the conveying chain to the storage volume, and automatically adjust the production speed according to the monitoring data;

 High-level palletizer: simple structure and easy maintenance, the door of the control cabinet is equipped with sealing strips, and is equipped with high-quality ventilation and filtration devices. The device is equipped with multi-layer alarm indicators, which can indicate different faults (faults that need to be reset, faults that auto-reset, operation indications, etc.). The program design is reasonable, and there is a fault prompt function. When the stack is crooked, reversed and scattered, it can automatically stop;

 High-level palletizer: safety protection net, operating platform, maintenance platform and support column are all treated with hot-dip galvanizing;

 High-level palletizer: the guard plate (thickness not less than 2mm), outriggers, guardrail cage (support rod diameter 16mm) of the conveying part are made of stainless steel (SUS304)

 High-level palletizer: the safety guard can automatically stop and alarm when the equipment is abnormal;

 High-level palletizer: the appearance of the equipment is neat, the surface is painted, the color is bright, and the color is milky white (depending on the different requirements of customers) as the base color, which is reasonably matched. The moving part and the safety protection device adopt warning color and warning signs;


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