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码垛机器人
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瓦楞纸机器人码垛机生产线Corrugated robot palletizer production line
发布时间:2024-04-05 10:42:49 | 浏览次数:

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瓦楞纸机器人码垛机生产线是一种高度自动化、智能化的工业生产系统,主要用于对生产完成的瓦楞纸箱进行高效、精准的码垛作业。该生产线通常由以下几个关键部分组成:

1. 瓦楞纸箱生产线

:这是整个系统的上游环节,包括原纸架、预热器、单面机、双面机、横切机、堆码机等设备,用于将原纸加工成符合规格的瓦楞纸板,再经过印刷、开槽、模切、糊箱等工序,最终形成成品瓦楞纸箱。

2. 自动输送系统

:从瓦楞纸箱生产线出来的成品纸箱,通过皮带输送机、滚筒输送机、链条输送机等设备,以连续、稳定的方式输送到码垛区,确保后续码垛工作的流畅进行。

3. 机器人码垛单元

:这是生产线的核心部分,通常采用六轴工业机器人(如ABB、KUKA、FANUC等品牌),配备专用的抓取工具(如吸盘、夹具或组合式机械手)。机器人根据预设程序,精确识别、定位并抓取输送线上来的纸箱,按照预定的垛型和层数要求,将其整齐、稳固地码放在托盘上。机器人码垛具有高效率、高精度、灵活性强等优点,能够适应不同尺寸、形状和重量的纸箱,以及多品种、小批量的生产需求。

4. 智能控制系统

:包括PLC(可编程逻辑控制器)、传感器、视觉系统、机器人控制系统等。这些设备共同实现生产线的数据采集、过程控制、故障诊断、人机交互等功能,确保码垛作业的自动化与智能化。例如,视觉系统可以实时识别纸箱的位置、姿态,辅助机器人进行精准抓取;而高级的控制系统还可以实现生产线的远程监控、数据分析、预防性维护等高级功能。

5. 托盘供给及输出系统

:包括空托盘库、托盘输送线、满载托盘输出装置等。空托盘由输送线送至码垛工位,待码垛完成后,满载托盘再经由输送线输出至仓库或直接装载到运输车辆上。

6. 安全防护设施

:为保障人员和设备的安全,生产线周围通常设置有光栅、安全门、急停按钮等防护装置,并集成于控制系统中,一旦检测到异常情况,能立即触发报警或停止设备运行。

综上所述,瓦楞纸机器人码垛机生产线实现了从瓦楞纸箱生产到码垛全过程的自动化,显著提高了生产效率,降低了人工成本,增强了生产灵活性,是现代包装行业智能制造的重要体现。

The corrugated robot palletizer production line is a highly automated and intelligent industrial production system, which is mainly used for efficient and accurate palletizing of the produced corrugated boxes. The production line usually consists of the following key parts:

1. Corrugated box production line

This is the upstream link of the whole system, including base paper holder, preheater, single-sided machine, double-sided machine, cross-cutting machine, stacking machine and other equipment, which is used to process the base paper into corrugated cardboard that meets the specifications, and then through printing, slotting, die-cutting, pasting and other processes, and finally form a finished corrugated box.

2. Automatic conveyor system

The finished cartons from the corrugated box production line are transported to the palletizing area in a continuous and stable way through belt conveyors, roller conveyors, chain conveyors and other equipment to ensure the smooth progress of subsequent palletizing work.

3. Robot palletizing cell

This is the core part of the production line, which usually uses a six-axis industrial robot (e.g. ABB, KUKA, FANUC, etc.) with a dedicated gripping tool (e.g. suction cups, grippers or combination manipulators). According to the preset program, the robot accurately identifies, locates and grabs the cartons coming from the conveyor line, and stacks them neatly and firmly on the pallet according to the predetermined stacking type and number of layers. Robot palletizing has the advantages of high efficiency, high precision and strong flexibility, and can adapt to the production needs of cartons of different sizes, shapes and weights, as well as multi-variety and small batches.

4. Intelligent control system

Including PLC (programmable logic controller), sensor, vision system, robot control system, etc. These devices work together to realize the functions of data collection, process control, fault diagnosis, and human-computer interaction of the production line to ensure the automation and intelligence of palletizing operations. For example, the vision system can identify the position and posture of cartons in real time and assist the robot in precise grasping, while the advanced control system can also realize advanced functions such as remote monitoring, data analysis, and preventive maintenance of the production line.

5. Pallet feeding and output system

: Including empty pallet warehouse, pallet conveyor line, full pallet output device, etc. Empty pallets are sent to the palletizing station by the conveyor line, and after the palletizing is completed, the fully loaded pallets are then output to the warehouse through the conveyor line or directly loaded onto the transport vehicle.

6. Safety protection facilities

In order to ensure the safety of personnel and equipment, the production line is usually equipped with gratings, safety doors, emergency stop buttons and other protective devices, and integrated into the control system, once an abnormal situation is detected, it can immediately trigger an alarm or stop the operation of the equipment.

To sum up, the corrugated robot palletizer production line realizes the automation of the whole process from corrugated box production to palletizing, significantly improves production efficiency, reduces labor costs, and enhances production flexibility, which is an important embodiment of intelligent manufacturing in the modern packaging industry.


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