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码垛机器人
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面粉包装码垛生产线Flour packaging and palletizing production line
发布时间:2024-04-21 11:05:22 | 浏览次数:

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面粉包装码垛生产线通常是指用于面粉生产工厂中,完成面粉自动包装及后续堆叠(码垛)作业的一整套自动化流水线系统。这类生产线旨在提高面粉加工的效率、精度以及仓储物流的便利性,通常包括以下几个主要组成部分:

1. 自动计量与灌装设备

• 计量装置

:采用电子秤、称重传感器等高精度设备,确保每一袋面粉的重量符合预设标准。有的设备还具备动态称重技术,能够在灌装过程中实时调整物料流量,确保精确灌装。

• 灌装机

:将计量好的面粉快速、准确地灌入事先准备好的包装袋中,可采用螺旋灌装、气流式灌装等方式,保证灌装过程无粉尘泄漏,且速度可控。

• 封口与喷码设备

• 封口机

:在灌装完成后,通过热封、缝合、粘贴等方式对包装袋进行密封,确保面粉在储存和运输过程中不会受潮或泄露。封口方式可能包括热封口、线缝口、塑封口等,根据包装材料的不同选择适宜的封口方式。

• 喷码机

:在封口后的包装袋上喷印生产日期、批次号、保质期、条形码、二维码等必要信息,便于追溯管理和库存管理。

• 质量检测与剔除系统

• 重量复检

:对已封口包装进行二次称重,确认是否符合重量标准,超重或欠重的包装会被自动剔除。

• 外观检测

:通过摄像头等视觉检测设备检查包装袋是否有破损、封口不严、喷码不清等问题,不合格产品同样会被剔除。

• 输送系统

• 包括皮带输送机、滚筒输送机、链板输送机等多种形式,将完成灌装、封口、喷码的面粉袋从一个工位平稳、有序地输送到下一个工位。

• 码垛机器人或码垛机

• 码垛机器人

:采用工业机器人手臂,配备专用抓手(如吸盘、夹爪等),按照预设程序将经过质量检测的面粉袋精准、高效地码放到托盘上,形成整齐的垛型。机器人码垛具有灵活性高、适应性强的特点,能应对不同规格和形状的包装袋以及多种垛型需求。

• 码垛机

:专为固定规格的袋装产品设计,通过机械结构进行抓取、搬运和堆叠,通常效率较高且成本相对较低,适用于产品规格单一、产量稳定的大规模生产场景。

• 控制系统

• 整个生产线由中央控制系统统一协调,包括PLC(可编程逻辑控制器)、HMI(人机交互界面)等,实现设备间的联动控制、数据采集、故障报警、生产统计等功能,确保生产线运行的稳定性和智能化管理。

综上所述,面粉包装码垛生产线是一条集计量、灌装、封口、喷码、检测、输送、码垛于一体的自动化系统,通过各环节紧密配合,显著提升了面粉厂的包装效率、降低了人工成本,并确保了产品质量的标准化与可追溯性。

Flour packaging and palletizing production line usually refers to a complete set of automated assembly line system used in flour production plants to complete the automatic packaging and subsequent stacking (palletizing) of flour. Designed to improve the efficiency, precision and ease of warehousing and logistics in flour milling, these lines typically include the following main components:

1. Automatic metering and filling equipment

• Metering devices

High-precision equipment such as electronic scales and load cells are used to ensure that the weight of each bag of flour meets the preset standards. Some machines are also equipped with dynamic weighing technology, which can adjust the material flow in real time during the filling process to ensure accurate filling.

• Filling machines

: The metered flour is quickly and accurately poured into the pre-prepared packaging bag, and spiral filling, airflow filling and other methods can be used to ensure that there is no dust leakage during the filling process, and the speed is controllable.

• Sealing and coding equipment

• Sealing machines

After filling, the bag is sealed by heat sealing, stitching, pasting, etc., to ensure that the flour will not be damp or leak during storage and transportation. The sealing method may include heat sealing, seam sealing, plastic sealing, etc., and the appropriate sealing method is selected according to the different packaging materials.

• Inkjet printers

: Necessary information such as production date, batch number, shelf life, bar code, QR code and other necessary information is printed on the sealed bag to facilitate traceability management and inventory management.

• Quality inspection and rejection systems

• Weight review

: The sealed package is weighed twice to confirm whether it meets the weight standard, and the overweight or underweight package will be automatically rejected.

• Visual inspection

Through visual inspection equipment such as cameras, check whether the packaging bag is damaged, the sealing is not tight, the code is not clear, etc., and the unqualified products will also be rejected.

• Conveyor systems

• Including belt conveyors, roller conveyors, chain conveyors and other forms, the filling, sealing, and coding of flour bags are transported from one station to the next station smoothly and orderly.

• Palletizing robots or palletizers

• Palletizing robots

: Using industrial robot arm, equipped with special grippers (such as suction cups, grippers, etc.), according to the preset program, the flour bags that have passed quality inspection are accurately and efficiently stacked on the pallet to form a neat stacking shape. Robotic palletizing is highly flexible and adaptable, and can cope with different sizes and shapes of bags and a variety of palletizing needs.

• Palletizers

: Designed for fixed-format bagged products, grabbing, handling and stacking through mechanical structures, usually with high efficiency and relatively low cost, suitable for large-scale production scenarios with single product specifications and stable output.

• Control systems

• The whole production line is coordinated by the central control system, including PLC (programmable logic controller), HMI (human-computer interaction interface), etc., to realize the linkage control, data collection, fault alarm, production statistics and other functions between equipment, to ensure the stability and intelligent management of the production line operation.

To sum up, the flour packaging and palletizing production line is an automatic system integrating measuring, filling, sealing, coding, testing, conveying and palletizing, which has been significantly improved through the close cooperation of all linksThe flour mill's packaging efficiency reduces labor costs and ensures standardization and traceability of product quality.


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