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立柱机器人
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立柱机器人输送码垛生产线Column robot conveying and palletizing production line
发布时间:2024-06-03 11:14:39 | 浏览次数:

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立柱机器人输送码垛生产线是一种高度自动化的工业设备系统,广泛应用于制造业,特别是食品、饲料、化工、物流等行业。这类生产线主要由以下几个关键部分组成,实现物料的自动包装、码垛和输送:

1. 自动供袋/供料单元

:负责自动供应空袋或直接供料,为后续包装做好准备。

2. 称重/装袋单元

:对物料进行精准称重后,自动装填到袋子中,确保每袋重量符合标准。

3. 热合封口单元

:完成装袋后,通过热封技术密封袋口,保证包装的密封性和稳定性。

4. 输送检测单元

:将封好口的袋子输送到下一个工序,并进行质量检测,如重量复检、外观检查等。

5. 码垛单元

:利用立柱机器人(通常配备有专门的抓取和放置工具)将袋子按预定模式整齐地堆叠成垛。立柱机器人因其垂直结构设计,能有效节省空间,同时通过多自由度的机械臂实现高效、灵活的作业。

6. 缠绕机/打包运输单元

:在码垛完成后,对码好的垛进行塑料薄膜缠绕固定,防止在存储或运输过程中倒塌散落。之后,可进一步通过输送带或叉车等设备送至仓库或装载区。

7. 控制系统

:整个生产线由集成的控制系统统一管理,包括PLC(可编程逻辑控制器)、HMI(人机界面)等,允许操作人员监控生产状态、调整参数和处理异常情况。

立柱机器人输送码垛生产线的优势在于提高生产效率、减少人工成本、提升作业精度和安全性,以及适应不同尺寸和重量的包装需求。例如,本森智能装备(山东)有限公司是一家提供此类解决方案的厂家,其产品涵盖了单工位箱体码垛输送线、配件箱子封箱码垛生产线等多种配置,满足不同行业和企业的自动化需求。

Column robot conveying and palletizing production line is a highly automated industrial equipment system, which is widely used in the manufacturing industry, especially in food, feed, chemical, logistics and other industries. This type of production line is mainly composed of the following key parts, which realize the automatic packaging, palletizing and conveying of materials:

1. Automatic bag/feeding unit

: Responsible for the automatic supply of empty bags or direct feeding, ready for subsequent packaging.

2. Weighing/bagging unit

After the material is accurately weighed, it is automatically filled into the bag to ensure that the weight of each bag meets the standard.

3. Heat-sealing unit

After the bagging is completed, the mouth of the bag is sealed by heat sealing technology to ensure the tightness and stability of the package.

4. Conveying detection unit

: The sealed bag is conveyed to the next process, and the quality inspection is carried out, such as weight review, visual inspection, etc.

5. Palletizing unit

: Column-mounted robots, often equipped with specialized pick-and-place tools, are used to neatly stack bags in a predetermined pattern. Due to its vertical structure design, the column robot can effectively save space, and at the same time achieve efficient and flexible operation through a multi-degree of freedom robotic arm.

6. Wrapping machine/baling transport unit

After the palletizing is completed, the stacked stack is wound and fixed with plastic film to prevent it from collapsing and scattering during storage or transportation. It can then be further transported to the warehouse or loading area via equipment such as conveyor belts or forklifts.

7. Control system

The entire production line is managed by an integrated control system, including PLC (Programmable Logic Controller), HMI (Human Machine Interface), etc., which allows operators to monitor production status, adjust parameters and handle exceptions.

The advantages of the column robot conveyor palletizing line are to improve production efficiency, reduce labor costs, improve work accuracy and safety, and adapt to packaging needs of different sizes and weights. For example, Benson Intelligent Equipment (Shandong) Co., Ltd. is a manufacturer that provides such solutions, and its products cover a variety of configurations such as single-station box palletizing conveyor lines, accessory box sealing and palletizing production lines, etc., to meet the automation needs of different industries and enterprises.


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