码包机如何码垛的?How is the palletizing machine palletized? |
发布时间:2024-02-04 13:44:21 | 浏览次数: |
码包机(或称为袋装物料码垛机)进行码垛的过程大致如下: 进料输送 :码包机通常与生产线末端的输送带系统相连,待码垛的袋装物料经过自动包装后由输送带送到码包机的工作区域。 物料识别 :通过光电传感器、称重设备或视觉识别系统对袋装物料的位置、数量以及是否符合码垛要求进行实时检测和识别。 抓取与搬运 :码包机的核心部件是其抓取机构,通常设计为机械手或吸盘等装置,能够根据预设程序准确抓取袋装物料。抓取完成后,码包机通过伺服驱动的三维运动轴(X/Y/Z轴)将物料提升并移动到托盘上方。 定位放置 :在托盘上方,码包机按照预先设定的码垛模式精确地调整物料的角度和位置,确保每一层物料紧密有序地堆叠在一起。 层数控制与托盘更换 :随着每层物料的成功码放,码包机会自动记录层数,并在达到预定层数后触发托盘更换信号,新的空托盘会被送入工作区,旧的满载托盘则被移出码垛区域。 重复作业 :整个过程会循环往复直至完成全部码垛任务,且过程中往往具备自适应调节功能,以应对不同规格的包装物及托盘尺寸变化。 以上是对码包机如何进行码垛的基本描述,实际操作中还会根据具体型号和工艺要求有所差异。 The process of palletizing by a palletizing machine (also known as a palletizer for bagged materials) is roughly as follows: Feed conveying The palletizing machine is usually connected to the conveyor belt system at the end of the production line, and the bagged materials to be palletized are automatically packed and sent to the working area of the palletizing machine by the conveyor belt. Material identification : Real-time detection and identification of the position, quantity and compliance with palletizing requirements of bagged materials through photoelectric sensors, weighing equipment or visual recognition systems. Gripping & Handling The core component of the code bag machine is its gripping mechanism, which is usually designed as a device such as a manipulator or suction cup, which can accurately grasp the bagged material according to the preset program. After the gripping is completed, the palletizer lifts and moves the material above the pallet via a servo-driven three-dimensional motion axis (X/Y/Z axis). Positioning and placement Above the pallet, the palletizer precisely adjusts the angle and position of the material according to the pre-set palletizing pattern, ensuring that each layer of material is stacked together in a tight and orderly manner. Layer control and pallet change With the successful stacking of each layer, the palletizer automatically records the number of layers and triggers a pallet change signal when a predetermined number of layers is reached, the new empty pallets are fed into the work area and the old fully loaded pallets are removed from the palletizing area. Repeat the job The whole process will be repeated until all palletizing tasks are completed, and the process is often equipped with adaptive adjustment function to cope with different specifications of packaging and pallet size changes. The above is a basic description of how the code charter machine is palletized, and the actual operation will be different according to the specific model and process requirements. |
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