您好,欢迎来到本森智能装备(山东)有限公司!

免费咨询热线: 0538-3280336

产品中心/cpzx
  • 本森智能装备(山东)有限公司
  • 电话:156 8882 9575
  • 邮编:0538- 3280336
  • 网址:www. fymaduoji. com
  • 地址:山东省泰安市肥城市高新技术开发区
包装机(全自动)
您所在的位置:首页>> 产品中心 >>  包装机 >>  包装机(全自动)
一种新型节能驱动系统在全自动包装线上的应用Application of a new energy-saving drive system in a fully
发布时间:2024-02-04 15:32:40 | 浏览次数:

43.jpg

一种新型节能驱动系统——智能分布式驱动系统在全自动包装线上的应用:

该智能分布式驱动系统采用了先进的模块化设计理念,每个包装环节的执行机构(如填充机、封口机、打包机等)均配备独立且高效的伺服电机和控制器,形成一个智能化的动力单元。这种设计可以根据各环节的实际需求精确地分配和控制能量输出。

具体应用细节如下:

动态负载适应:通过实时监测和分析生产线各环节的工作状态,智能控制系统能够动态调整各个驱动单元的功率输出,避免过载运行或无效能耗。例如,在产品包装轻重不一时,填充设备的电机可以即时调整转速和扭矩以匹配实际负荷。

能耗优化算法:内置的高级能源管理算法可对全生产过程进行精细化能耗分析,并据此制定最优驱动策略,比如在非关键动作阶段降低电机输出,而在关键工艺步骤时迅速提升效能。

预测性维护与能效监控:借助物联网技术,系统可远程实时监控各驱动单元的能效表现,提前预测并预防可能的故障,确保设备始终处于最佳运行状态,从而提高整体能效。

待机模式智能切换:当包装线暂时无任务时,所有驱动单元能够快速进入低功耗待机模式,进一步节约电能消耗。

综上所述,这种智能分布式驱动系统的应用不仅提高了全自动包装线的灵活性和效率,而且显著降低了其运行过程中的能耗,符合绿色制造和可持续发展的理念。

Application of a new energy-saving drive system - intelligent distributed drive system in automatic packaging line:


The intelligent distributed drive system adopts an advanced modular design concept, and the actuators of each packaging link (such as filling machine, sealing machine, baler, etc.) are equipped with independent and efficient servo motors and controllers to form an intelligent power unit. This design precisely distributes and controls the energy output according to the actual needs of each link.


The specific application details are as follows:


Dynamic load adaptation: Through real-time monitoring and analysis of the working status of each link of the production line, the intelligent control system can dynamically adjust the power output of each drive unit to avoid overload operation or invalid energy consumption. For example, when a product package is lightweight, the motor of the filling equipment can adjust the speed and torque on the fly to match the actual load.


Energy Optimization Algorithms: Built-in advanced energy management algorithms enable refined energy analysis of the entire production process to develop optimal drive strategies, such as reducing motor output during non-critical phases of action and rapidly increasing performance during critical process steps.


Predictive maintenance and energy efficiency monitoring: With the help of IoT technology, the system can remotely monitor the energy efficiency performance of each drive unit in real time, predict and prevent possible failures in advance, and ensure that the equipment is always in the best operating condition, thereby improving the overall energy efficiency.


Intelligent switching of standby mode: When the packaging line is temporarily untasked, all drive units can quickly enter the low-power standby mode to further save power consumption.


In summary, the application of this intelligent distributed drive system not only improves the flexibility and efficiency of the fully automatic packaging line, but also significantly reduces the energy consumption during its operation, which is in line with the concept of green manufacturing and sustainable development.


 上一篇:全自动包装生产线的节能设计细节Energy-saving design details for fully automatic packaging lines
 下一篇:饲料全自动包装机设备Feed automatic packaging machine equipment

微信二维码

联系我们

本森智能装备(山东)有限公司

电话:156 8882 9575

邮编:0538- 3280336

网址:www. fymaduoji. com

地址:山东省泰安市肥城市高新技术开发区

版权所有:本森智能装备(山东)有限公司   电话:15688829575 备案号:鲁ICP备19062121号-1