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自动托盘库聚酯树脂立柱机器人码垛机Automatic pallet warehouse polyester resin column robot palleti
发布时间:2024-04-15 09:41:20 | 浏览次数:

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自动托盘库聚酯树脂立柱机器人码垛机是一种结合了自动化仓储系统、特定材质构成的立柱结构以及机器人码垛技术的先进设备,主要用于实现货物(特别是聚酯树脂产品)的高效存储、搬运和码垛作业。下面对这一复杂系统的各个组成部分进行解析:

自动托盘库

: 自动托盘库是一种智能化的仓库系统,它采用自动化设备和技术来管理托盘上的货物存储。通常包括以下几个关键部分:

1. 货架系统

:包括立柱、横梁、托盘支撑等结构组件,设计用于承载托盘及货物重量,确保稳定的存储环境。在您提到的情况下,立柱可能特别指明使用聚酯树脂材料制造,这种材料具有强度高、重量轻、耐腐蚀、绝缘性能好等特点,适合在工业环境中长期使用。

2. 自动化存取设备

:如穿梭车、堆垛机等,负责在货架间移动,精准地将托盘送至指定存储位置或取出托盘。这些设备通过先进的导航技术和控制系统实现自动化操作。

3. 仓库管理系统(WMS)

:软件层面的控制系统,用于规划库存布局、追踪货位状态、优化出入库流程、生成作业指令等,确保整个仓库的高效运转。

机器人码垛机

: 机器人码垛机是负责将货物按照预设模式整齐、稳定地堆叠在托盘上的自动化设备,主要包含以下部分:

1. 工业机器人

:通常为六轴关节机器人,具有高度灵活的运动能力和精确的位置控制,能够适应不同尺寸、形状货物的抓取和放置。

2. 末端执行器(EOAT)

:安装在机器人手臂末端,根据货物特性(如袋装、箱装、桶装等)定制设计,如吸盘、夹爪、抱具等,用于有效抓取和释放货物。

3. 视觉系统

:有时配备摄像头和图像处理软件,用于识别货物位置、姿态,辅助机器人进行精准抓取和码放。

4. 码垛编程软件

:用户可设定各种码垛模式(如交叉码、重叠码、纵横交错码等),软件生成对应的机器人运动路径和动作序列。

工作流程

: 在整合的自动托盘库聚酯树脂立柱机器人码垛机系统中,工作流程大致如下:

1. 生产线上的聚酯树脂产品完成包装后,被输送至码垛区。

2. 机器人码垛机根据预设程序抓取产品,按照设定的码垛模式堆叠在空托盘上。

3. 完成码垛的满载托盘被自动托盘库的存取设备接收,送入货架的指定货位存储。

4. 当需要出库时,WMS系统发出指令,存取设备将托盘从货架取出,送至出库区域,准备发往下游环节或装载运输车辆。

这样的集成系统大大提高了物流效率,降低了人工劳动强度,同时通过精确控制和智能化管理,有助于提升仓库空间利用率、保障货物安全、实现库存的实时监控与精细化管理。

The automatic pallet warehouse polyester resin column robot palletizer is an advanced equipment that combines an automated storage system, a column structure composed of specific materials and robot palletizing technology, which is mainly used to realize the efficient storage, handling and palletizing of goods (especially polyester resin products). The following is an analysis of the components of this complex system:

Automatic pallet warehouse

: Automatic pallet warehouse is an intelligent warehouse system that uses automated equipment and technology to manage the storage of goods on pallets. It usually includes the following key parts:

1. Shelving system

: Including columns, beams, pallet supports and other structural components, designed to carry the weight of pallets and goods, to ensure a stable storage environment. In the case you mentioned, the column may specifically indicate that it is made of polyester resin material, which has the characteristics of high strength, light weight, corrosion resistance, good insulation properties, etc., and is suitable for long-term use in industrial environments.

2. Automated access devices

For example, shuttles, stackers, etc., are responsible for moving between shelves, accurately sending pallets to the designated storage location or taking out pallets. These devices are automated through advanced navigation technology and control systems.

3. Warehouse Management System (WMS)

The control system at the software level is used to plan the inventory layout, track the status of the cargo location, optimize the inbound and outbound process, generate operation instructions, etc., to ensure the efficient operation of the entire warehouse.

Robotic palletizers

: The robot palletizer is an automated equipment responsible for stacking goods on pallets neatly and stably according to the preset mode, mainly including the following parts:

1. Industrial robots

: Usually a six-axis articulated robot, with highly flexible movement capabilities and precise position control, it can adapt to the grasping and placing of goods of different sizes and shapes.

2. End Effector (EOAT)

Installed at the end of the robot arm, customized design according to the characteristics of the goods (such as bags, boxes, barrels, etc.), such as suction cups, grippers, holders, etc., for effective grasping and releasing of goods.

3. Visual system

Sometimes equipped with cameras and image processing software, it is used to identify the position and posture of goods, and assist the robot to accurately grasp and place.

4. Palletizing programming software

The user can set various palletizing modes (such as cross code, overlap code, crisscross code, etc.), and the software generates the corresponding robot motion path and action sequence.

Workflow

: In the integrated automated pallet storage polyester resin column robot palletizer system, the workflow is roughly as follows:

1. After the polyester resin products on the production line are packaged, they are conveyed to the palletizing area.

2. The robot palletizer grabs the products according to the preset program and stacks them on the empty pallets according to the set palletizing pattern.

3. The palletized fully loaded pallets are received by the storage and retrieval equipment of the automatic pallet warehouse and sent to the designated location of the rack for storage.

4. When it is necessary to leave the warehouse, the WMS system issues instructions, and the access equipment takes the pallet out of the shelf, sends it to the outbound area, and prepares to send it to the downstream link or load the transport vehicle.

Such an integrated system greatly improves logistics efficiency, reduces manual labor intensity, and helps to improve warehouse space utilization, ensure the safety of goods, and realize real-time monitoring and refined management of inventory through precise control and intelligent management.


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