水果筐翻筐倒入机器人清洗流程是一种自动化或半自动化的水果筐清洁解决方案，旨在提高清洗效率、减少人力需求并保证清洗质量。以下是一个简化的流程描述，具体步骤可能会根据不同的设备制造商和设计要求有所差异： 1. 筐子准备与上料 • 手动或自动搬运 ：操作员将待清洗的水果筐放置在指定的上料区域，或者通过输送带等自动化装置自动送入。 • 定位与固定 ：筐子通过机械臂或定位装置固定，确保在翻转和转移过程中稳定。 2. 翻筐 • 机械臂操作 ：机器人配备的机械臂根据预设程序，精准抓取筐子进行180度翻转，使筐内残留物暴露出来准备清洗。 • 安全控制 ：此过程需确保有适当的安全措施，避免筐子滑落或损坏。 3. 倾倒残留物 • 倾倒设计 ：翻转后的筐子被移到特定的倾倒区域，通过轻微振动或倾斜设计，使筐内的残留果皮、叶子等自然脱落至收集容器中。 • 残留物处理 ：收集的残留物可进一步处理，如用于堆肥等环保方式处置。 4. 清洗 • 喷淋清洗 ：筐子进入清洗区，高压喷头从不同角度喷射清水（或加入适量清洗剂的水）对筐内外进行全面清洗。 • 循环用水系统 ：为节约水资源，现代清洗系统通常配备循环用水和过滤系统，以去除水中杂质并重复利用。 5. 消毒与干燥 • 消毒 ：清洗后，使用次氯酸钠溶液或其他食品级消毒剂进行消毒处理，确保筐子卫生安全。 • 热风干燥 ：最后，筐子通过热风干燥区，高温热风快速蒸发水分，确保筐子干燥无菌，为下一轮使用做准备。 6. 下料与堆放 • 自动下料 ：干燥后的筐子由机器人或输送带自动移出，放置到指定区域或直接返回生产线使用。 • 质量检查 ：可选步骤，人工或自动检查筐子的清洁度，确保符合卫生标准。 整个流程高度依赖于自动化技术，包括机器人、传感器、控制系统等，以实现高效、一致的清洗效果。不同类型的水果筐和清洗需求可能需要调整具体流程或设备配置。 The Fruit Basket Turning and Dumping Robotic Cleaning Process is an automated or semi-automated fruit basket cleaning solution designed to improve cleaning efficiency, reduce manpower requirements, and ensure cleaning quality. The following is a simplified description of the process, and the specific steps may vary depending on the device manufacturer and design requirements: 1. Basket preparation and loading • Manual or automatic handling : The fruit basket to be washed is placed in a designated loading area by the operator, or automatically fed by an automated device such as a conveyor belt. • Positioning and fixation : The basket is fixed by a robotic arm or positioning device to ensure stability during turning and transferring. 2. Turn over the basket • Robotic arm operation The robotic arm equipped with the robot accurately grabs the basket and flips it 180 degrees according to the preset program, so that the residue in the basket is exposed and ready for cleaning. • Security controls : This process ensures that appropriate safety measures are in place to prevent the basket from slipping or being damaged. 3. Dump the residue • Pour design : The flipped basket is moved to a specific dumping area, and the remaining peels and leaves in the basket will naturally fall off into the collection container through slight vibration or tilting. • Residue treatment : The collected residue can be further disposed of, e.g. for environmentally friendly disposal such as composting. 4. Washing • Spray cleaning : When the basket enters the cleaning area, the high-pressure nozzle sprays clean water (or water with an appropriate amount of cleaning agent) from different angles to comprehensively clean the inside and outside of the basket. • Recycled water system To conserve water, modern cleaning systems are often equipped with recycled water and filtration systems to remove impurities from the water and reuse it. 5. Disinfection and drying •disinfect After cleaning, use sodium hypochlorite solution or other food-grade disinfectant for disinfection to ensure the hygiene and safety of the basket. • Hot air drying Finally, the basket passes through the hot air drying zone, and the high-temperature hot air quickly evaporates the water to ensure that the basket is dry and sterile, ready for the next round of use. 6. Blanking and stacking • Automatic unloading The dried basket is automatically removed by a robot or conveyor belt and placed in a designated area or returned directly to the production line. • Quality checks : Optional step to manually or automatically check the cleanliness of the basket to ensure compliance with hygienic standards. The entire process is highly dependent on automation technology, including robots, sensors, control systems, and more, to achieve efficient and consistent cleaning results. Different types of fruit baskets and cleaning needs may require specific process or equipment configurations.
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