双抓机械手码垛机Double-grip manipulator palletizer |
发布时间:2024-05-17 14:34:29 | 浏览次数: |
双抓机械手码垛机是一种自动化物流设备,主要用于货物的堆叠和搬运。"双抓"意味着该机器配备有两个抓取装置,这使得它能够在单一工作周期内同时抓取并移动两个包装单位(如箱子、袋子、桶等),从而显著提高码垛效率和生产速度。相较于单抓机械手,双抓设计可以实现更快速的物料处理,特别是在需要大量重复堆叠操作的场合,如食品饮料、化工、制药、物流仓库等行业。 这类码垛机通常包括以下几个核心组成部分: 1. 机械臂 :装备有两套独立的抓取机构,通过精密的伺服电机或气动系统控制,确保同步且准确地完成抓取动作。 2. 抓手 :设计用于适应不同形状和尺寸的包装物,通常配有可调节的夹持器或吸盘,以满足多样化的码垛需求。 3. 控制系统 :集成先进的PLC(可编程逻辑控制器)和传感器,负责协调机械手的动作,实现精准定位和高效的作业流程。 4. 安全系统 :包含光幕、急停按钮等安全装置,确保操作人员的安全。 5. 输送系统 :与生产线上的其他设备(如包装机、输送带)联动,自动接收、搬运并堆叠产品。 双抓机械手码垛机的优势在于: • 提高效率 :同时处理两个包装单位,减少循环时间,提升整体生产效率。 • 节省空间 :在有限的工厂空间内,通过优化路径和动作,可以实现更高的存储密度。 • 灵活性 :能够适应多种产品规格,通过调整抓手和程序,满足不同码垛模式的需求。 • 降低人力成本 :自动化作业减少对人工的依赖,降低劳动强度和长期的人力成本。 综上所述,双抓机械手码垛机是现代工业自动化中提升物流效率的重要工具,尤其适合高吞吐量和追求高效能的生产环境。 The double gripper palletizer is an automated logistics equipment, which is mainly used for the stacking and handling of goods. "Double gripping" means that the machine is equipped with two gripping devices, which allows it to pick up and move two packaging units (e.g. cases, bags, drums, etc.) at the same time in a single duty cycle, significantly increasing palletizing efficiency and production speed. Compared to single-gripper grippers, the double-gripper design enables faster material handling, especially in applications that require a large number of repetitive stacking operations, such as food and beverage, chemical, pharmaceutical, logistics warehouses, and other industries. This type of palletizer usually includes the following core components: 1. Robotic arm : Equipped with two sets of independent grasping mechanisms, controlled by precise servo motors or pneumatic systems, to ensure the synchronous and accurate completion of grasping actions. 2. Gripper : Designed to accommodate different shapes and sizes of packaging, often equipped with adjustable grippers or suction cups to meet diverse palletizing needs. 3. Control system : Integrate advanced PLC (programmable logic controller) and sensors, responsible for coordinating the manipulator's movements, to achieve accurate positioning and efficient operation process. 4. Security system : Includes light curtain, emergency stop button and other safety devices to ensure the safety of operators. 5. Conveyor system : Linked with other equipment on the production line (such as packaging machines, conveyor belts) to automatically receive, handle and stack products. The advantages of the double gripper palletizer are: • Increase efficiency : Process two packaging units at the same time, reducing cycle times and improving overall production efficiency. • Space-saving : Higher storage density can be achieved by optimizing paths and actions in a limited factory space. •flexibility : Able to adapt to a variety of product specifications, by adjusting the gripper and program, to meet the needs of different palletizing modes. • Reduce labor costs : Automated operations reduce the dependence on labor, reduce labor intensity and long-term labor costs. In summary, the double-gripper palletizer is an important tool for improving logistics efficiency in modern industrial automation, especially suitable for high-throughput and high-performance production environments. |
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