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有机肥包装秤码垛机生产流水线Organic fertilizer packaging scale palletizer production line
发布时间:2024-05-18 10:13:32 | 浏览次数:

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有机肥包装秤码垛机生产流水线是一种高度自动化的生产设备系统,主要用于有机肥料的定量包装、封口、码垛及后续的存储或运输准备。以下是该生产线的主要组成部分及其工作流程概述:

1. 供料系统

:首先,有机肥料通过输送机从储存仓或混合设备均匀、连续地输送到生产线的初始部分。

2. 包装秤

:接着,原料经过计量装置(即包装秤),这里可以是电子秤或机械秤,用于精确计量每袋肥料的重量,常见的包装规格有10-50kg。根据设定的重量自动控制填充量,确保每袋肥料重量一致。

3. 封口机

:包装好的肥料袋通过封口机进行封口处理,可以是热封、缝合或其他封口方式,确保袋子密封,防止肥料泄露。

4. 整形设备

:封口后的袋子可能需要通过整形机,确保所有袋子形状规则,以便于后续码垛。

5. 码垛机

:袋子随后被送至码垛机区域,这里可以是机械式码垛机或是更为先进的机器人码垛系统。码垛机按照预设的模式(如层数、列数)将袋子整齐地堆叠成垛。

6. 缠绕机/裹包机

:码好的肥料垛会通过缠绕机用收缩膜或塑料薄膜包裹,以增加稳定性,保护肥料在存储和运输过程中的安全。

7. 输送与出库

:最后,成品垛通过输送线运送到仓库或直接装载到运输车辆上,完成整个生产流程。

此外,整条生产线通常配备有控制系统,可以实现各环节的协调工作,以及监控和调整生产效率。自动化程度高的生产线能显著提高生产效率,减少人工成本,并且保证包装精度和产品质量的一致性。山东本森自动化等企业提供了这类全自动包装码垛生产线的解决方案,适合不同规模和需求的有机肥生产厂家。

The organic fertilizer packaging scale palletizer production line is a highly automated production equipment system, which is mainly used for quantitative packaging, sealing, palletizing and subsequent storage or transportation preparation of organic fertilizer. Here is an overview of the main components of the line and their workflow:

1. Feeding system

: First, the organic fertilizer is conveyed evenly and continuously by means of a conveyor from the storage bin or mixing equipment to the initial part of the production line.

2. Pack the scale

The raw material then passes through a metering device (i.e. a packaging scale), which can be an electronic scale or a mechanical scale, which is used to accurately measure the weight of each bag of fertilizer, commonly in packaging sizes of 10-50kg. The filling amount is automatically controlled according to the set weight to ensure that the weight of each bag of fertilizer is consistent.

3. Sealing machine

: The packaged fertilizer bag is sealed by a sealing machine, which can be heat sealed, sewn or other sealing methods to ensure that the bag is sealed and prevent fertilizer leakage.

4. Shaping equipment

: Sealed bags may need to be passed through a shaping machine to ensure that all bags are in a regular shape for subsequent palletizing.

5. Palletizer

The bags are then sent to the palletizer area, which can be a mechanical palletizer or a more advanced robotic palletizing system. The palletizer stacks the bags neatly into stacks according to the preset pattern (e.g. number of layers, number of columns).

6. Wrapping machine/wrapping machine

: The stacked fertilizer stack will be wrapped with shrink film or plastic film through the wrapping machine to increase stability and protect the safety of fertilizer during storage and transportation.

7. Conveying and delivery

Finally, the finished product stacks are transported to the warehouse via a conveyor line or loaded directly onto a transport vehicle to complete the entire production process.

In addition, the entire production line is usually equipped with a control system, which can realize the coordination of all links, as well as monitor and adjust the production efficiency. A highly automated production line can significantly improve production efficiency, reduce labor costs, and ensure packaging accuracy and product quality consistency. Shandong Bensen Automation and other enterprises provide solutions for this kind of automatic packaging and palletizing production line, which is suitable for organic fertilizer manufacturers of different sizes and needs.


 上一篇:双抓机械手码垛机Double-grip manipulator palletizer
 下一篇:书本课本书籍的包装码垛机器人生产线Packaging and palletizing robot production line for books, text

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